Author Archive

An aluminum pot instead of an helmet

Monday, September 27th, 2010 by Luigi Castrignanò

What would you think if you saw Valentino Rossi racing while wearing the weight equivalent of an aluminum pot on his head instead of his regular helmet? This could be less further away than you might think.

New motorcycle helmets (but also a lot of other objects like car chassis part or space applications) are, in fact, going to be built with particular metal foams.
A metal foam is a cellular structure consisting of a solid metal, frequently aluminum, containing a large volume fraction of gas-filled pores. The pores can be sealed (closed-cell foam), or they can form an interconnected network (open-cell foam). Its structure is quite similar to that of sponges like the one we use in our everyday life.
metallic_foam
These metal foams, when subjected to shocks, are able to dissipate a large amount of kinetic energy due to their hardness. The strength of foamed metal possesses a power law relationship to its density that allows them to have a resistance 1000 times greater than that of common polymer foams used for car bumpers and racing helmets.
Besides they are stiff and light (typically 10–25% of the density of the metal they are made of, which is usually aluminum), for this reason they are frequently proposed as a lightweight structural material. Using metallic foam as outer shell material reduces helmet weights by 30% (above 500 gr. for standard modular helmets), without compromising dynamic performance and safety.
Researchers have performed impact experiments on a first set of prototype helmets with metal foam shell at standard impact locations and they compare this with traditional helmets made of thermoplastic (either ABS or Polycarbonate) which are heavy and stiff.
http://www.youtube.com/watch?v=wfFcs25KmMc

These experiments show that an helmet outer shell made of metallic foam spreads impacts over larger areas and can prevent the penetration by sharp objects.

Unlike many polymer foams, metal foams remain deformed after impact and can therefore be used only  once (anyway any helmet which undergoes an impact is normally discarded).

Metallic foams typically retain some physical properties of their base material: i.e., foam made from non-flammable metal will remain non-flammable and the foam is generally recyclable back to its base material.

The coefficient of thermal expansion will also remain similar while thermal conductivity will likely be reduced, so this also allows better heat dissipation makin these kind of helmets more even more comfortable to use.

For further information see:

http://www.metalfoam.net/

http://www.wisegeek.com/what-is-metal-foam.htm

http://www.rexresearch.com/rabiei/rabiei.htm

http://www.me.ust.hk/~mezhao/pdf/98.PDF

Harry Potter and the Secret of invisibility

Monday, September 20th, 2010 by Luigi Castrignanò

Would you like to become invisible to bystanders like Harry Potter uses to do? Soon it might be possible thanks to the work done by a team of researchers from the Department of Biomedical Engineering at Tufts University, Medford (Massachusetts) and the Department of Physics and Mechanical Engineering of the university in Boston under the direction of the Italian scientist Fiorenzo Omenetto.


The prototype developed by the group of dr. Omenetto was obtained by applying metamaterials (already mentioned in this previous post: Engineered metamaterials expand views on electromagnetism) which are artificially synthesized materials possessing electromagnetic properties not found in nature. These metamaterials can act as antennas and in particular frequency range they can curve radiation paths. This means that a straight ray of light could be curved around your body and emerge from it as if your body was not on its path.

In order to obtain  this invisibility cloak  researchers sprayed gold-based metamaterial structures directly on pre-made silk films with micro-fabricated stencils using a shadow mask evaporation technique. Spraying the metamaterial onto the flexible silk films created a composite so pliable that it could be wrapped into small, capsule-like cylinders.  Each fabricated sample was 1 square centimeter and contained 10,000 of those cylinders. Each of them is a small resonator with a very particular behaviour.

As those resonators presently only work at Thz frequencies and not in the visible spectrum, the invisibility cloak is yet to come, but we already have other viable usages for them.

These resonators could be used to manufacture components for implantable electromagnetic contrast agents or for bio-monitoring applications.

 

For example, imagine an an  tenna for glucose sensors made of metamaterials printed on silk. This sensors, implanted in diabetics, could monitor glucose levels and by having an antenna could signal this real-time piece of information to an external receiver like the patient’s cell phone. Being printed on silk this particular antenna would have very low rates of rejection.

Being able to instrument implants with antennas opens other new scenarios. Imagine the benefits of being able to control release rates of cardiac drugs from an internally implanted supplier.

                    

At the time of this writing there’s of a series of in vitro experiments ongoing but very soon we could see real products of this type.

It may seem curious that silk (albeit in a modified form) the material of the future, is already thousands of years old!

 

For further information see:

 

http://www.nanowerk.com/news/newsid=17625.php

http://www.wired.com/wired/archive/11.08/pwr_invisible.html?pg=2&topic=&topic_set=

http://science.howstuffworks.com/invisibility-cloak.htm

http://www.youtube.com/watch?v=JKPVQal851U